Material Insights · Understanding the Material World

Benzene: Feedstocks

Why integrated refineries win the benzene game

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

Benzene comes from naphtha via reformers and crackers, from toluene, or from coke-oven light oil. The feedstock is crude oil in practice. What decides competitiveness is integration: a large refinery with reformers, paraxylene units and crackers can place every fraction profitably, while a stand-alone extraction unit lives on the benzene-naphtha spread.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
Oil Crude oilnaphtha opportunity cost; benzene is 5-10% of reformate (indicative)hydrocarbon sourceabout 80-90% of cash cost (indicative)indicative; OPIS spread data 2026
Kc Coking coalabout 10 kg crude benzene per t of coal coked (indicative)by-product source, mainly Chinalow; by-product creditindicative
Tolueneabout 2.2-2.5 t per t benzene in disproportionation (indicative)swing feedstockabout 85% in conversion units (indicative)indicative
Hydrogensmall; needed for pygas hydrotreating and hydrodealkylationhydrotreatinga few%indicative

Who is low-cost, and why

Large integrated Chinese and Korean refinery complexes are lowest cost because they upgrade every fraction. Middle East refiners have cheap crude but small aromatics volumes. US ethane crackers make almost no benzene, so US supply depends on reformers. European naphtha-based producers sit at the top of the curve.

Raw materials on the commodity table

Oil Crude oilKc Coking coal

What it is made into

ProductNote
SM Styreneabout half of benzene demand
Phe Phenol and acetoneabout a fifth, via cumene
CPL Caprolactamvia cyclohexane or phenol
PA Nylon (PA6, PA66)via cyclohexane
PU Polyurethanes (MDI, TDI, polyols)via nitrobenzene and aniline
LAB Linear alkylbenzeneabout 3% of benzene