Material Insights · Understanding the Material World

Butadiene: Production

How China is heading for butadiene self-sufficiency

What this tab covers Who makes it and how much: world capacity and output, utilisation, the top producing countries and companies globally and in India, concentration, new capacity coming, and each region's position.
MeasureFigureDetailSource
World capacityabout 20.3 Mt/yr in 2025S&P Global, Sep 2025
World outputabout 15 Mt in 2025 (indicative: capacity x about 75%)derived
Capacity utilisationnot published globally; indicative about 70-80%Extraction units run with the cracker, so utilisation follows ethylene runs. European cracker closures (four in 2025) cut supply.S&P Global Dec 2025; indicative
ConcentrationChina about 36%; top 3 countries about 56% (indicative)Major producers include Sinopec, PetroChina, LyondellBasell, TPC Group, BASF, LG Chem, Lotte and SABIC.Mysteel 2025; indicative
New capacityChina added 1.05 Mt/yr planned units in 2025 and about 0.62 Mt/yr in 2026Mysteel headlines report 560 kt/yr of new Chinese capacity in H2 2026. China moves from deficit to surplus by about 2035 (S&P Global), and self-sufficiency around 2030. INEOS Antwerp's ethane cracker (2026) adds almost no butadiene.Mysteel Sep 2025 and 2026 headlines; S&P Global Sep and Dec 2025

Top producing countries

China 36% · 7.58 Mt/yr capacity (end-2025) United States 12% · about 2.4 Mt/yr (indicative) South Korea 8% · about 1.6 Mt/yr (indicative) Japan 5% · about 1.0 Mt/yr (indicative) Germany and rest of Western Europe 10% · about 2 Mt/yr (indicative) India 3% · about 0.6-0.7 Mt/yr (indicative) Mysteel, Sep 2025; indicative

Largest producers: global

CompanyCountryVolumeYearSource
Sinopec largest producer (indicative) Chinanot published 2025Sinopec
PetroChina not published Chinanot published 2025PetroChina
LyondellBasell not published US/Netherlandsnot published 2025company
TPC Group largest US merchant C4 processor (indicative) USnot published 2025company
BASF Ludwigshafen and Antwerp; licensor of NMP extraction Germanynot published 2025BASF
LG Chem not published South Koreanot published 2025LG Chem

Largest producers: India

CompanyCountryVolumeYearSource
Reliance Industries largest; feeds own SBR/PBR (Hazira, Jamnagar); not published Indianot published 2025Reliance
Indian Oil Corporation Panipat; feeds Indian Synthetic Rubber JV (120 kt/yr ESBR, McKinsey) Indianot published 2025IOCL
Haldia Petrochemicals not published Indianot published 2025HPL
ONGC Petro additions (OPaL) not published Indianot published 2025OPaL

India's butadiene comes from Reliance, IOCL, HPL and OPaL crackers (capacities not published); domestic demand from tyres is forecast to grow about 5% a year in 2025-2029 (S&P Global 2025). India is roughly balanced to slightly short; imports and exports vary with cracker runs (indicative).

Position by region

RegionPosition
USEthane cracking makes the US structurally short of C4; still exports when demand is weak. US monthly contract fell 19.75 c/lb over 2025 (S&P Global).
EUFour steam crackers closed in 2025 and Dow Böhlen and TotalEnergies Antwerp crackers close by Q4 2027 (S&P Global), cutting butadiene supply but demand is also flat.
IndiaGrowing tyre industry; demand about 5% a year (S&P Global).
China36% of capacity; imports rose 39% to 429 kt in Jan-Oct 2025 as derivatives grew (S&P Global).
JapanNaphtha crackers consolidating; exports to China.
Middle EastMostly ethane-based, so limited butadiene; SABIC and Sadara run some C4 extraction.