Material Insights · Understanding the Material World

Flywheels and small mechanical stores: What to track

Chinese scale-up and falling costs against batteries

What this tab covers The attributes worth tracking regularly, with the latest value, the direction of travel and why each matters.

Watch Chinese deployment scale, regulation market prices, and whether costs per kW keep falling against batteries.

CategoryAttributeLatestTrendWhy it matters
Techno-economicCost trajectory (cost per kW and kWh, in place of LCOS)About USD 1,600/kW (Dinglun 2024, calculated) vs USD 3,450/kW (Stephentown 2011, calculated)12↗ improving Per-MW cost matters most for regulation assets.
TechnicalStanding losses and bearing wear (in place of state of health)Self-discharge up to 15% per hour (IRENA 2017); steady-state loss below 1% of rated power claimed by Helix Power (developer claim)34↗ improving Lower losses widen the range of useful services.
Supply chainCritical mineral cost and geopolitical concentrationSteel or carbon fibre; rare-earth magnets possible in motors and bearings; supply led by China1→ stable Low mineral risk, but supplier base is narrow.
MarketAncillary service market saturationRevenue depends on regulation markets13↘ worsening Fast batteries compete in the same small markets, which saturate as storage grows.
ESG complianceSafety and environmental complianceRotor burst containment and backup bearings3→ stable No fire or toxic gas; containment design is the key check.
ClimateLifecycle carbon payback periodNo verified figure found3→ stable Carbon-fibre production is energy-intensive; ask suppliers for lifecycle data.
DeploymentLargest grid flywheel plant30 MW (China, 2024)1↗ improving Scale-up shows whether flywheels can win share in regulation markets.
DeploymentBehind-the-meter hybrid manufacturingTorus targets over 1 GW per quarter within three years (developer claim)6↗ improving Tests whether flywheel-battery hybrids find a volume market outside grid regulation.

Sources

  1. 'World's largest' 30MW flywheel energy storage project connects to grid in China Energy-Storage.news, 2024
  2. Milestones for flywheel, lithium battery grid-scale projects POWER Magazine, 2011
  3. A review of flywheel energy storage systems: state of the art and opportunities (Li and Palazzolo, Journal of Energy Storage 46, 103576) Elsevier (Journal of Energy Storage), 2022
  4. Electricity Storage and Renewables: Costs and Markets to 2030 IRENA, 2017
  5. Torus raises 200 million from Magnetar for deployment of modular power plants Torus (company release), 2025