Material Insights · Understanding the Material World

Fusion reactors: Resources and labour

Superconducting magnets, beryllium armour and a few grams of fuel

What this tab covers The natural resources (land, water, materials, fuel or feedstock) and the labour needed to capture this energy, per unit, with the reason each is needed.

A fusion plant is a large, metal-intensive machine: superconducting magnets, beryllium or tungsten armour, steel structure and a lithium blanket. Fuel mass is tiny.

Natural resources

ResourceHow muchWhy it is needed
Superconducting wire and tapeITER: 100,000 km of niobium-tin strand (over 400 tonnes). SPARC: about 10,000 km of high-temperature superconducting tape.1214Only superconductors carry the currents for confining fields (20 tesla in the SPARC test magnet) without resistive losses that would consume the plant's output.
Beryllium, copper alloy and stainless steel (first wall)440 panels of about 1 x 1.5 m with 6-10 mm of beryllium tiles, rated for 2 to 4.7 MW/m2 of heat13Light beryllium atoms knocked off the wall cool the plasma less; copper conducts the heat to the coolant.
Steel and structural metalITER machine about 23,000 tonnes; vacuum vessel with ports, blanket and divertor 8,000 tonnes412The vessel holds a vacuum, resists forces from magnets storing up to 41 GJ, and shields the magnets from neutrons.
LandITER site 180 hectares, main platform 42 hectares12Tokamak building, tritium and cryogenic plants, power supplies and assembly halls.
Fuel (deuterium, tritium bred from lithium)Less than 4 grams in the ITER vessel at any moment16Energy per kilogram is enormous, so fuel is a minor resource; lithium is covered on the Fusion fuels tile.

Labour

PhaseHow muchSkillsWhy it is needed
Construction (research machines)About 5,000 people at ITER, up from about 1,400 in 201412Precision heavy engineering, welding, cryogenics, vacuum and nuclear-grade quality controlComponents weighing hundreds of tonnes must be aligned to millimetres.
Manufacturing and supply chainAbout 4,600 direct staff at private fusion firms and an estimated 9,300 supply-chain jobs; over 18,000 projected to build pilot plants15Superconductors, lasers and optics, power electronics, remote handlingMost hardware is first-of-a-kind and made to order.
Operation (experiments)Over 300 scientists and engineers in JET's final deuterium-tritium campaign6Plasma physics, diagnostics, control, tritium handlingEach pulse is an experiment needing analysis and machine protection.
Jobs per MWNo estimate exists, because no plant generates electricity15Not applicableWorkforce intensity can only be judged once commercial plants are built.

Neutron damage means wall components must be replaced periodically, adding to material throughput over a plant's life.

Sources

  1. Baseline press conference summary, July 2024 ITER Organization, 2024
  2. JET's final tritium experiments yield new fusion energy record UK Government (DESNZ / UKAEA), 2024
  3. Facts and figures ITER Organization, 2025
  4. Blanket first wall ITER Organization, 2025
  5. This Fusion Reactor Is Held Together With Tape IEEE Spectrum, 2024
  6. The global fusion industry in 2025 Fusion Industry Association, 2025
  7. Safety and the environment ITER Organization, 2025