Material Insights · Understanding the Material World

Regenerative braking and motion recovery

Capturing energy when vehicles, lifts, cranes and motors slow down.

Recovery and reuse · Pressure, motion and waste fuels · No. 132

  • Recovery and reuse
  • Waste energy: Motion
Recovery and reuse · Pressure, motion and waste fuels · Foundation · Energy

Every time a container crane lowers a box, up to 89% of the hoisting energy could flow back as electricity.

Chart: Illustration: Regenerative braking and motion recovery

Where it comes from

Chart: Map of where it comes from

When a vehicle slows or a load is lowered, its motor can act as a generator instead of heating friction brakes. In EVs this helps lift overall efficiency to 87 to 91%.

Three things to know
  1. Braking energy is pure work, not heat, so a motor run backwards can turn most of it straight into electricity.
  2. On a DC metro, braking energy is wasted unless another train nearby is drawing power at that moment.
  3. Flywheels in the Gyrodrive bus system spin at up to 36,000 rpm and saved 20% of fuel in trials.
The journey
  1. 1 Moving massVehicle, lift, crane load or flywheel
  2. 2 BrakingMotor runs backwards as a generator
  3. 3 Power electronicsInverter cleans and routes the current
  4. 4 Store or shareBattery, flywheel, nearby train or grid
  5. 5 ReuseNext acceleration, lift trip or grid user
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