Material Insights · Understanding the Material World

Rockets and human power: Unit economics

Why reusable boosters, not fuel, changed the price of space

What this tab covers What it costs to move a unit of energy this way: capital and operating costs, tariffs, utilisation and how it compares with the alternatives.

A reusable Falcon 9 lists at about 74 million USD (2026), roughly 4,200 USD per kg to low Earth orbit; propellant is a small part of the cost because the hardware dominates. Cycling costs almost nothing in energy: about 21 kcal of food per km.

Key costs

MeasureValueNote
Falcon 9 launch price74 million USD (2026)3SpaceX list price as reported by Wikipedia (SpaceX's own site could not be checked).
Falcon 9 payload to low Earth orbit17.5 (reusable); 22.8 (expendable) tonnes3
Price per kg to low Earth orbit (calculated)about 4,200 USD per kg (2026)374 million USD / 17,500 kg, reusable booster.
SpaceX internal cost per launchabout 15-28 million USD (2024 estimates, as reported)3About 860-1,600 USD per kg (calculated). The expendable second stage reportedly costs about 12 million USD.
Booster reuse record36 flights of one booster (August 2026)3As reported. Reuse spreads the cost of the first stage.
Cycling food energy per km (calculated)about 90 kJ (21 kcal) per km610Assumes 100 W at the pedals at 20 km/h (18 kJ per km) and 20% gross efficiency. About one-thirteenth of a jet passenger's 1.2 MJ per km.
Bicycle component market (Shimano bicycle segment)355 billion JPY (2025)9About 2.3 billion USD as reported; up 2.7% on 2024.

Where the money goes

ItemShare or amount
Expendable second stage (Falcon 9)about 12 million USD of a 15-28 million USD internal cost, roughly 40-80% (calculated, as reported)3
Propellantsmall; propellant is about 89% of lift-off mass (calculated) but cheap per kg compared with the hardware3

Worked example (calculated): a reusable Falcon 9 carries 488 t of propellant to put 17.5 t in orbit, so each kg of payload needs about 28 kg of propellant. At a price of 74 million USD the customer pays about 4,200 USD per kg; at SpaceX's estimated internal cost the figure is about 860-1,600 USD per kg. Reuse of the first stage, not better engines, is what changed the economics: even the hydrogen-burning RS-25 already reaches about 87% of the chemical ceiling on specific impulse, so there is little left to gain there.

Sources

  1. Falcon 9 Wikipedia (compiling SpaceX data; figures as reported), 2026
  2. Gross efficiency and the relationship with maximum oxygen uptake in young elite cyclists during the competitive season (Artetxe-Gezuraga et al.), Journal of Human Kinetics 67, 123-131 Journal of Human Kinetics, 2019
  3. Global performances mixed in 2025; Shimano reports 3% growth in bike division Bicycle Retailer and Industry News, 2026
  4. CO2 emissions from commercial aviation: 2013, 2018, and 2019 ICCT, 2020