Material Insights · Understanding the Material World

Industrial enzymes: Production route

One fermentation method, many enzyme families

What this tab covers How it is made: the main production routes or, for product families, the main product types and technologies, compared on share of supply, inputs per tonne, plant scale, yield, co-products and unit cost.

Enzymes are made by fermentation of engineered microbes and sold by activity. The family is best split by enzyme class: carbohydrases (amylases, glucoamylases, cellulases, xylanases), proteases, lipases, phytases and nucleic acid enzymes (polymerases and nucleases). Production technology is shared; what differs is the strain, the substrate and the formulation. Western leaders use submerged fermentation at large scale; Indian and Chinese makers also use solid-state fermentation for some products (indicative).

Routes compared

RouteShare of supplyInputs per tonneTypical scaleYieldCo-productsUnit cost
Carbohydrases (amylases, glucoamylases, cellulases, xylanases)the largest enzyme class (indicative)glucose or starch plus nitrogen; quantities not publishedlarge fermentation sites (Denmark, US, China, Brazil, India) (indicative)not publishedspent biomass to fertiliser or biogas (indicative)not published
Proteasessecond-largest class (indicative)not publishedlarge-scalenot publishedbiomassnot published
Lipases and specialty food enzymessmaller (indicative)not publishedmedium-scalenot publishedbiomassnot published
Phytases and feed enzymesmost feed enzyme value (indicative)not publishedlarge-scalenot publishedbiomassnot published
Polymerases, nucleases and diagnosticssmall volume, high valuenot publishedsmall batchnot publishednot materialnot published

How each route works

Carbohydrases (amylases, glucoamylases, cellulases, xylanases)

Bacillus and Aspergillus amylases liquefy and saccharify starch for ethanol, syrups and brewing; Trichoderma cellulases break down biomass and finish textiles.

Core of ethanol and food markets.

Grand View and MarketsandMarkets type lists; indicative Proteases

Bacillus subtilisins for detergents; other proteases for food, leather and feed.

Detergent workhorse; allergy risk in dust form.

indicative Lipases and specialty food enzymes

Fungal lipases for detergents, baking, oils and dairy; lactases, transglutaminase and others for food.

High value; many niche products.

indicative Phytases and feed enzymes

Engineered E. coli-derived phytases expressed in fungi or yeast, coated to survive feed pelleting.

Proven payback through phosphate savings.

indicative Polymerases, nucleases and diagnostics

High-purity enzymes for PCR, sequencing and molecular biology.

Very high price per gram.

MarketsandMarkets type list Unit economics are indicative ranges from the sources named; costs move with feedstock and energy prices, plant size and region.