Material Insights · Understanding the Material World

Glycerine: Production route

From murky biodiesel crude to pharmacy-grade liquid

What this tab covers How it is made: the main production routes or, for product families, the main product types and technologies, compared on share of supply, inputs per tonne, plant scale, yield, co-products and unit cost.

Almost all glycerine today is a by-product. Biodiesel plants make crude glycerine of about 80% purity; fat splitters make sweetwater that is concentrated to higher-purity crude. Refiners distil crude to technical and USP grades. Synthetic glycerine from propylene via epichlorohydrin, once a large route, has largely closed since the biodiesel boom flooded the market. The reverse process, glycerine to epichlorohydrin and propylene glycol, now absorbs surplus crude.

Routes compared

RouteShare of supplyInputs per tonneTypical scaleYieldCo-productsUnit cost
Biodiesel by-product (crude 80%)about 70-75% of world glycerine (indicative)by-product: about 10 t FAME per t glycerol (indicative)10-50 kt a year per biodiesel plantabout 0.1 t per t FAMEnot applicablevalued as by-product; crude 80% $419-850/t by region (Argus, Mar 2026)
Fat splitting and fatty alcohol by-product (sweetwater)about 20-25% (indicative)about 9-10 t oil split per t glycerol (indicative)integrated with oleochemical plants (Godrej adding 24 kt, 2025)about 0.1 t per t oilnot applicablelower impurity than biodiesel crude (indicative)
Refining to technical and USP gradesmajority of crude is refined (indicative)about 1.2-1.3 t crude 80% per t refined, steam and activated carbon (indicative)20-100 kt a year (indicative)about 90-95% (indicative)salt residues, glycerine pitchrefining spread about $430-950/t by region (Argus, Mar 2026, derived)
Synthetic glycerine (propylene via epichlorohydrin)very small today (indicative)propylene and chlorine (indicative)legacy plantshighchloride saltsuncompetitive against by-product glycerine (indicative)

How each route works

Biodiesel by-product (crude 80%)

Glycerine separates from FAME after transesterification; methanol is stripped and the crude is neutralised. It contains about 5-7% salts and some soaps (indicative).

abundant and cheap; impurities, supply set by fuel policy

Argus Glycerine, issue 26-9, 5 Mar 2026 (sample); indicative Fat splitting and fatty alcohol by-product (sweetwater)

Glycerine dissolved in the water phase of fat splitting is purified and evaporated; methyl ester plants for fatty alcohols also yield glycerine.

cleaner crude; tied to oleochemical demand

Godrej Industries release, 3 Jul 2025; indicative Refining to technical and USP grades

Crude is filtered, vacuum distilled at low pressure and bleached with activated carbon; USP grades are tested for diethylene and ethylene glycol.

turns low-value crude into consumer grades; energy-intensive

Argus Glycerine, issue 26-9, 5 Mar 2026 (sample) (derived); indicative Synthetic glycerine (propylene via epichlorohydrin)

Propylene is chlorinated to allyl chloride and epichlorohydrin, then hydrolysed to glycerine.

very pure; fossil-based and costly

indicative Unit economics are indicative ranges from the sources named; costs move with feedstock and energy prices, plant size and region.