Material Insights · Understanding the Material World

Hydrogen peroxide: Feedstocks

Cheap hydrogen decides the winners

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

Peroxide is hydrogen and oxygen joined through a recycled anthraquinone carrier, with steam and power for distillation. Hydrogen cost decides competitiveness. Chlor-alkali plants that have by-product hydrogen, as in India, and HPPO-integrated mega-plants with cheap gas are lowest cost. Because peroxide is unstable and costly to ship, local capacity usually wins its region.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
Gas Natural gasabout 0.06 t H2 per t H2O2 100%reducing agentabout 20-30% of cash cost (indicative)Stoichiometry; indicative
Electricity and steamabout 0.3-0.6 MWh and 1-2 t steam (indicative)compression, distillationabout 25-35% (indicative)Indicative
Pd Palladiumsmall losseshydrogenation catalysta few percent (indicative)Indicative
Anthraquinone and solventsmake-up onlyworking solutiona few percent (indicative)Indicative

Who is low-cost, and why

Low cost: HPPO-integrated plants in China and the Middle East, and Indian and Asian chlor-alkali producers using by-product hydrogen. High cost: small merchant plants buying hydrogen made from imported LNG or expensive European gas.

Raw materials on the commodity table

Gas Natural gas

What it is made into

ProductNote
PO Propylene oxideHPPO process
CPL Caprolactamcyclohexanone ammoximation
UPW Ultra-pure wet chemicalsultra-pure peroxide for wafer cleaning
WT Water treatment chemicalsoxidation and disinfection