Material Insights · Understanding the Material World

Polypropylene: Production

How China added 17 Mt in five years

What this tab covers Who makes it and how much: world capacity and output, utilisation, the top producing countries and companies globally and in India, concentration, new capacity coming, and each region's position.
MeasureFigureDetailSource
World capacityabout 120-125 Mt/yr (2025, indicative: 96 Mt demand at operating rates below 80%); 10.5 Mt/yr of overbuild in 2022-2025, mostly Chinaindicative (basis: S&P Global via Chemical Week, Sep 2025; Argus, Feb 2026)
World outputabout 96 Mt (2024, demand basis)S&P Global via Chemical Week, Sep 2025
Capacity utilisationglobal PP operating rate 75% in 2025, down from the mid-80s in 2021; forecast to bottom near 74% in 2027-28Southeast Asian PP plants ran at about 64% and are expected to stay below 70% through 2028. China's PP exports reached record volumes (Argus).Argus, Feb 2026
Concentrationtop country (China) about 40%; top 3 about 55% (indicative)Chinese capacity is split between Sinopec, PetroChina, coal-to-olefin producers and many private PDH-PP firms, so company concentration is low; the largest producers each hold a few per cent (indicative).indicative
New capacityabout 15 Mt of new PP in a 2027-28 wave, after 24 Mt in the past five years (Argus, Feb 2026)China expects about 10 Mt of PE and PP in 2027-28; Lotte Chemical Titan added a 250 kt PP plant in Indonesia in 2025; Europe rationalised about 600 kt of PP (Argus). In India, new PP comes with refinery-petrochemical projects and the planned GAIL Usar PDH-PP unit of about 500 kt/yr (propylene tile, status not confirmed).Argus, Feb 2026; propylene tile; CareEdge 2025

Top producing countries

China 40% · added about 17 Mt of PP capacity in five years (Argus) United States 8% · indicative South Korea 5% · indicative Saudi Arabia 5% · SABIC and affiliates (indicative) India 5% · PP capacity set to rise 1.7-1.8x over FY25-FY30 (CareEdge) Japan 2% · indicative indicative share (basis: propylene tile); Argus Feb 2026; indicative; indicative share; CareEdge via Indian Chemical News, Dec 2025

Largest producers: global

CompanyCountryVolumeYearSource
Sinopec largest PP producer (indicative) Chinanot published 2025Sinopec annual report
LyondellBasell largest PP licensor (Spheripol, Spherizone) and a top producer (indicative) Netherlands/USnot published 2025company disclosures
Borealis / Borouge Borstar PP; Borouge exports to India (indicative) Austria/UAEnot published 2025company disclosures
SABIC Saudi producers offered PP CFR India at $1,280/t in Sep 2026 (Polymerupdate) Saudi Arabianot published 2025SABIC annual report
ExxonMobil not published here USnot published 2025company disclosures
PetroChina not published here Chinanot published 2025PetroChina annual report
Braskem largest PP producer in the Americas (indicative) Brazilnot published 2025Braskem disclosures

Largest producers: India

CompanyCountryVolumeYearSource
Reliance Industries largest; raised PP list prices by Rs 4/kg from 5 Sep 2026 (Polymerupdate) Indianot published 2025Reliance annual report
Indian Oil Corporation Panipat and Paradip PP (indicative) Indianot published 2025IOCL
HPCL-Mittal Energy (HMEL) Bathinda (indicative) Indianot published 2025HMEL
Nayara Energy Vadinar refinery-based PP (indicative) Indianot published 2025Nayara Energy
ONGC Petro additions (OPaL) Dahej (indicative) Indianot published 2025OPaL

India's PP demand is about 6.5-7 Mt a year (indicative) and imports cover roughly one-fifth of PE and PP consumption (CareEdge 2025). More than half of PP imports come from the Middle East (S&P Global, Mar 2026). CareEdge expects PP capacity to rise 1.7-1.8x and demand 1.4x between FY25 and FY30, which could end import dependence.

Position by region

RegionPosition
USMid-sized producer; propylene from PDH and refineries; exports less PP than PE.
EUNaphtha-based, high cost; about 600 kt of PP rationalised (Argus 2026). FD NWE homopolymer injection rose to €1,200/t in March 2026 (Platts).
IndiaShort of PP and dependent on Gulf imports; most exposed to Hormuz. Raffia sacks and BOPP film are large uses.
ChinaOverbuilt PDH-PP and coal-to-olefins PP; exporting record volumes, which pressures Southeast Asian and Indian prices in normal times.
JapanSmall; closures planned with crackers in 2027-30.
Middle EastLow-cost exporter; with PE, close to 25% of world PP and PE exports (S&P Global 2026).