Material Insights · Understanding the Material World

Salt

Sodium chloride, made almost everywhere, feeds the chlor-alkali industry and keeps winter roads open; once it funded empires.

Industrial minerals · No. 59

  • Not on a critical list
  • HHI 938 · unconcentrated
Industrial minerals · Foundation · Matter

Salt once made up 30-50% of Venice's import tonnage; today 42% of US salt feeds the chlorine and caustic soda industry.

Chart: Illustration: Salt

Where it comes from

Chart: Map of where it comes from

Salt comes four ways: rock salt mined from ancient beds and domes, solution mining that returns brine, solar evaporation of seawater, and vacuum-pan refining. World output was about 270 Mt in 2025.

Three things to know
  1. US vacuum-pan salt sold for about $260/t in 2025, while salt in brine fetched only about $11/t.
  2. Several small icing events need more road salt than one big snowstorm, so winter stockpiles matter more than reserves.
  3. Despite being the second-largest producer, the US relied on imports for 31% of its salt in 2025.
The journey
  1. 1 SourceRock beds, domes, brines or seawater
  2. 2 ExtractionMining, solution mining or solar evaporation
  3. 3 GradesRock, brine, solar or vacuum-pan salt
  4. 4 UsersChlor-alkali plants, road depots, food
  5. 5 ProductsPVC, chlorine, caustic soda, ice-free roads
Covered in What makes something a commodityCommoditiesFrom ground to marketCommoditiesThe chemical industry: what it makes and how it is organisedChemicalsHow a chemical process works: reactions, separations, catalysts and flowsheetsChemicalsThe economics of a chemical plant: costs, prices and profitChemicalsHeavy inorganics: salt, sulphur, nitrogen and phosphorusChemicalsand 16 more
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