Material Insights · Understanding the Material World

Energy in farming: Engineering methods

Tractors, livestock, three kinds of pump and fertiliser compared

What this tab covers The engineering methods that can do this conversion, compared on efficiency, scale, economics, limitations and reliability.

Four ways energy enters food production: field operations for crops, livestock care, irrigation pumping and fertiliser.

Comparison

MethodEfficiencyScaleEconomicsLimitationsReliability
Crop farming (field operations)28Photosynthesis at most 4.6-6% of sunlightAgriculture as a whole uses 2.5% of world final energyDiesel and fertiliser are the largest energy costsFew practical alternatives yet to diesel for heavy field machinesMature machinery; timing is critical at harvest
Livestock312About 7% of feed calories become food on average (beef about 3%, poultry 13%)Livestock processes dominate agricultural methane and nitrous oxide emissionsFeed is the dominant cost, far ahead of direct energyMethane from digestion and manureMilk cooling and ventilation need reliable power
Electric irrigation pumps56Existing sets 25-30%; star-rated 50-60%About 20 million in India, using about 18% of national electricityCheap to run for farmers on subsidised tariffs, costly for utilitiesPoor-quality supply (low voltage, few hours a day) damages motors; free power encourages over-pumping of groundwaterMotors burn out under poor voltage and are often rewound rather than replaced
Diesel irrigation pumps211About 25% for a new, well-matched plant; often 12-15% for small worn sets (assumption)74% of the energy used for irrigation pumping worldwideLow capital cost, high fuel cost per cubic metreFuel price exposure, emissions, noiseSimple and repairable locally
Solar irrigation pumps2915About 11% sunlight to water energy (calculated)1.1 GW worldwide in 2023, 94% in India; 574,324 standalone pumps under PM-KUSUM by November 2024High upfront cost, close to zero running cost; heavily subsidised in IndiaOutput only in daylight and lower in monsoon cloud; risk of theftFew moving parts; panels last 25 years or more
Fertiliser use4Fertiliser ammonia averages about 50 MJ per kg of nitrogen (calculated)Just under 70% of 185 Mt of ammonia (2020)Fertiliser price tracks natural gas pricesMuch applied nitrogen is lost to air and water, wasting its embedded energySupply shocks when gas prices spike

On-farm energy is a small share of world energy, but its efficiency is often poor: Indian pump sets lose about three-quarters of their electricity, and diesel sets lose more. Replacing pump sets roughly halves pumping electricity, while solar pumps remove fuel cost entirely at the price of upfront capital. The biggest energy input to most cereal crops, though, is the natural gas embedded in nitrogen fertiliser, so using fertiliser more precisely saves more energy than anything done to tractors.

How each method works

Crop farming (field operations)

Tractors and harvesters burn diesel to plough, sow, spray and harvest; dryers use fuel or electricity to dry grain. The crop itself provides the main energy conversion through photosynthesis.

Livestock

Animals turn feed into milk, meat and eggs. Farms use electricity for milking, cooling milk, ventilation and lighting, and fuel for feed handling and heating.

Electric irrigation pumps

A grid-powered induction motor drives a submersible or surface centrifugal pump that lifts water from a borewell or canal.

Diesel irrigation pumps

A small diesel engine drives a pump, often moved between fields.

Solar irrigation pumps

Solar panels feed a controller that drives a DC or AC motor and pump directly during daylight, usually without batteries; water storage in tanks or the field replaces electricity storage.

Fertiliser use

Nitrogen fertiliser made from ammonia is spread on fields to raise yields; its energy is spent in the factory, not on the farm.

Sources

  1. Renewables 2025 Global Status Report: Agriculture REN21, 2025
  2. Emissions of greenhouse gases from energy use in agriculture, forestry and fisheries: 1970-2019 (Flammini et al., Earth System Science Data 14, 811) Copernicus Publications (FAO authors), 2022
  3. Ammonia Technology Roadmap IEA, 2021
  4. Agricultural Demand Side Management (Ag-DSM) Program in India: Adopting technologies to boost efficiencies (white paper) (2016 data) ICF International, 2016
  5. Adding value: improving the cost economics and energy efficiency of pumps Indian Infrastructure, 2021
  6. What is the maximum efficiency with which photosynthesis can convert solar energy into biomass? (Zhu, Long and Ort, Current Opinion in Biotechnology 19) University of Illinois / Elsevier, 2008
  7. Photovoltaics Report Fraunhofer Institute for Solar Energy Systems ISE, 2026
  8. Basics of on-site pumping plant evaluations (Pub. 3241-F) LSU AgCenter, 2014
  9. Energy and protein feed-to-food conversion efficiencies in the US and potential food security gains from dietary changes (Shepon et al., Environmental Research Letters 11, 105002) IOP Publishing, 2016
  10. Lok Sabha starred question 234 (PM-KUSUM progress, answered 11 December 2024, Annexure I) Ministry of New and Renewable Energy, Government of India, 2024