Material Insights · Understanding the Material World

Lead-acid batteries: What to track

How fast it is replaced, and how cleanly it is recycled

What this tab covers The attributes worth tracking regularly, with the latest value, the direction of travel and why each matters.

For lead-acid, track how fast it is being replaced and how cleanly it is recycled, rather than its cost curve.

CategoryAttributeLatestTrendWhy it matters
Techno-economicLCOS trajectoryAbout USD 660/MWh capital-only (calculated from 2021 cost of USD 447/kWh and 675 cycles); no recent benchmark23→ stable Little cost learning left; lithium-ion keeps getting cheaper, so the gap widens.
Techno-economicCapacity fade and state of health250-2,000 cycles; about 3-4 years at one cycle per day13→ stable Depth of discharge and temperature control decide replacement timing.
Supply chainCritical mineral cost and geopolitical concentrationNo lead concentration figure in the sources used; the EU's 85% recycled-lead minimum from 2031 shows how far supply can rely on recovered metal11→ stable Supply risk is low because most lead is recycled; price affects margins of recyclers.
MarketAncillary service market saturationMainly backup and capacity roles, not frequency markets2→ stable Lead-acid is not competitive for fast cycling services.
ComplianceSafety and environmental complianceEU lead-acid recycling efficiency 75% by end-2025; NFPA 855 applies to VRLA above about 70 kWh; up to 50% of batteries in LMICs recycled informally469↗ improving Tighter recycling rules raise costs for informal operators.
ImpactLifecycle carbon payback periodNo sourced figure4→ stable High recycled content lowers embodied carbon, but short life means frequent replacement.
Technology-specificSubstitution by lithium and sodium batteriesSodium-ion starter batteries in development; lithium-ion stationary packs USD 70/kWh (2025)57↗ improving Faster substitution cuts lead exposure and improves backup economics.
Technology-specificRecycled lead contentEU minimum 85% from 203111→ stable Indicates how closed the loop is in each market.

Sources

  1. Sodium-ion batteries: Technology brief (includes lead-acid and lithium-ion comparison data) IRENA, 2025
  2. Lead-Acid Battery methodology, 2020 Grid Energy Storage Technology Cost and Performance Assessment PNNL / US DOE, 2020
  3. 2022 Grid Energy Storage Technology Cost and Performance Assessment US DOE / PNNL, 2022
  4. EU Sustainable Batteries Regulation (2023/1542), policy summary International Energy Agency policy database, 2023
  5. Energy resilience of households in a prepared union: the potential of a sodium battery-based solution European Economic and Social Committee, 2026
  6. NFPA 855: 2026 edition updates and what they mean for energy storage projects Energy-Storage.news, 2026
  7. Lithium-Ion Battery Pack Prices Fall to $108 per Kilowatt-Hour, Despite Rising Metal Prices BloombergNEF, 2025
  8. A third of the world's children poisoned by lead, new groundbreaking analysis says (The Toxic Truth, UNICEF and Pure Earth) UNICEF, 2020
  9. Regulation (EU) 2023/1542 concerning batteries and waste batteries (Official Journal text) EUR-Lex, 2023