Material Insights · Understanding the Material World

Nuclear fuel transport: Technology advances

New railcars and packages for higher-enriched fuels

What this tab covers The newest technologies in service or close to adoption, what each improves, and how the main options compare.

New railcars and packages are being built for US spent fuel and for the higher-enriched fuels that small and advanced reactors need.

Latest advances

Atlas railcar in service (certified) · 2024

12-axle railcar for heavy spent-fuel casks, approved under AAR standard S-20433

Improves: Moves casks up to 218 t by rail across the US

Fortis railcar demonstration · 2025 onward

8-axle railcar for lighter casks3

Improves: Could be operating before 2030

DN30-X package with 30B-10 cylinder being deployed · 2023 licence, 2025 serial production

Overpack with borated steel rods for UF6 enriched up to 10%5

Improves: Carries LEU+ fuel beyond the 5% limit of standard 30B cylinders

HALEU (up to 20%) packages being deployed (TRISO); development (UF6) · 2023 licence; 2025 status

NAC's Optimus-L package is licensed for HALEU in TRISO fuel form; packages for HALEU as UF6 are not yet on the market511

Improves: Lack of cylinders delayed a 900 kg HALEU UF6 delivery in 2024

2025 edition of IAEA SSR-6 (Rev. 2) in service · Published December 2025

Revised international transport regulations: new A1/A2 limits with a 10-year transition, ageing checks for package designs6

Improves: Updates the rules all national regulators copy

New dedicated ships in service · 2021

CNNC's Xin An Ji Xiang (delivered 2021); Rosatomflot's Rossita1

Improves: Adds sea capacity in China and Arctic Russia

Comparing the options

OptionEfficiencyCostCapacity or distanceMaturity
Road (truck)1Negligible energy useLowest per trip; no public tariffAbout 6 t of fresh fuel per truckmature
Rail3Negligible energy useAtlas development about USD 33 millionCasks up to 218 tmature (US system being re-established)
Dedicated sea vessel1Negligible energy useRossita ship EUR 70 million12 to 24 casks per voyagemature
Air (Type C)1Higher energy use, small loadsNo public figure foundSmall high-activity consignmentsmature, rarely used

Fresh fuel moves mostly by truck because it is light and low in radioactivity. Spent fuel goes by rail or ship because loaded casks exceed road weight limits. Air transport is reserved for small, urgent, high-value consignments. The main frontier is not new vehicles but new packages for fuels enriched above 5%.

Sources

  1. Transport of Radioactive Materials (updated August 2026) World Nuclear Association, 2026
  2. DOE-designed railcar cleared for use World Nuclear News, 2024
  3. Orano begins production of LEU+ transport cylinders World Nuclear News, 2025
  4. SSR-6 (Rev. 2): Regulations for the Safe Transport of Radioactive Material, 2025 Edition World Nuclear Transport Institute (reporting IAEA), 2025
  5. NRC approves HALEU transport package World Nuclear News, 2024