Material Insights · Understanding the Material World

EPDM

Ethylene-propylene-diene rubber, the weather- and heat-resistant elastomer for car door seals, hoses, roofing membranes and cable, made from ethylene, propylene and a little ENB.

Pseudo-commodities · Rubbers & elastomers · No. 59

  • Single chemical
  • Feedstock: Oil, gas or coal
  • about 1.7 Mt (2022); about 1.9 Mt in 2025 (derived at 4.35% a year)
  • 3.0 t CO₂e per t
  • HS 400270
Pseudo-commodities · Rubbers & elastomers · Foundation · Matter

The rubber seal around your car door survives decades of sun, rain and ozone thanks to one saturated backbone.

Chart: Illustration: EPDM

Where it comes from

Chart: Map of where it comes from

Ethylene and propylene are copolymerised with a little ENB, a diene that lets the rubber be cured with sulphur. Most plants run in hexane solution.

Three things to know
  1. EPDM stays elastic from about -40 C to 150 C and resists ozone, water and brake fluid.
  2. The market was about 1.7 Mt in 2022 and is forecast to reach about 3 Mt by 2035, growing 4.35% a year.
  3. India has no EPDM plant identified in the sources and imports everything it uses for seals, roofing and cable.
The journey
  1. 1 Monomers45-75% ethylene, 20-50% propylene
  2. 2 ENB diene2-12% added so sulphur can cure
  3. 3 PolymerisationVanadium or metallocene catalysts, mostly solution
  4. 4 FinishingSolvent removed; bales or pellets
  5. 5 CompoundingOften over half filler and oil
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