Material Insights · Understanding the Material World

Fatty alcohols

Fatty alcohols are C8-C22 alcohols from palm kernel and coconut oil or from ethylene, the oil-loving tail of most shampoo and detergent surfactants.

Bio-based chemicals · Oleochemicals · No. 107

  • Single chemical
  • Feedstock: Crops and biomass
  • capacity about 5.1 Mt (2024, derived) rising to 6.2 Mt by 2027; demand about 4-4.5 Mt (indicative, basis: about 80-85% utilisation)
  • 4.5 t CO₂e per t
  • HS 382370
Bio-based chemicals · Oleochemicals · Foundation · Matter

The foam in your shampoo likely began as coconut or palm kernel oil, or as ethylene from a cracker.

Chart: Illustration: Fatty alcohols

Where it comes from

Chart: Map of where it comes from

Most fatty alcohol is made by hydrogenating esters of palm kernel and coconut oil; the rest is built up from ethylene by the Ziegler or oxo processes.

Three things to know
  1. Sasol and Shell, both largely petrochemical, are the two biggest capacity holders at 14% and 11%.
  2. About 1.1 Mt of new capacity is due in 2024-2027, including 130 kt at Apical's Dumai plant in Indonesia.
  3. Palm-kernel fatty alcohol ranges from about -1.5 to 16.7 t CO2e per tonne, depending on the land behind it.
The journey
  1. 1 Lauric oilPalm kernel or coconut oil, or ethylene
  2. 2 Methyl esterOil reacted with methanol, glycerine released
  3. 3 HydrogenationHydrogen at 200-300 bar over copper
  4. 4 FractionationSplit into C8-C10, C12-C14, C16-C18 cuts
  5. 5 SurfactantsEthoxylated or sulphated into shampoo and detergent
Covered in The chemical industry: what it makes and how it is organisedChemicalsFrom building blocks to plastics, fibres and detergentsChemicalsSoaps, detergents and agrochemicalsChemicalsBiorefineries and platform chemicalsChemicals
Go deeper pick a tab to open it in full