Material Insights · Understanding the Material World

Flame retardants

Additives that slow ignition and flame spread in plastics, cables, foams and textiles; about 2.3 Mt a year, led by aluminium hydroxide and bromine compounds.

Specialty chemicals · Performance additives · No. 79

  • Product family
  • Feedstock: Minerals and salts
  • about 2.3 Mt a year (Ceresana 2024 edition, 2023 base); 2.19 Mt in the 2022 edition
  • 2.4 t CO₂e per t
  • HS 382499
Specialty chemicals · Performance additives · Foundation · Matter

The biggest flame retardant is not an exotic chemical but plain aluminium hydroxide, which puts out fire by releasing water.

Chart: Illustration: Flame retardants

Where it comes from

Chart: Map of where it comes from

Aluminium hydroxide is precipitated from alumina refinery liquor; brominated types are made with Dead Sea or brine bromine, and DBDPE is about 82% bromine.

Three things to know
  1. Brominated retardants are 28% of the market in Asia but only about 4-5% in Western Europe, reflecting stricter rules.
  2. Halogen-free cables for metros and data centres need very high mineral loadings, around 50-65% of the compound.
  3. Construction takes about 33% of flame retardants, mostly for insulation foams and panels that must pass fire codes.
The journey
  1. 1 Raw mineralsBauxite, Dead Sea bromine, phosphate, antimony
  2. 2 SynthesisPrecipitation, bromination or phosphorus chemistry
  3. 3 CompoundingMixed in at 1-65% depending on type
  4. 4 ProductsInsulation foam, circuit boards, cables, textiles
  5. 5 Fire safetySlows ignition and flame spread
Go deeper pick a tab to open it in full