Material Insights · Understanding the Material World

Flame retardants: Feedstocks

How Dead Sea brine ends up inside your laptop

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

Each FR type rests on one raw material: alumina hydrate from bauxite for ATH, bromine from Dead Sea or brine for BFRs, phosphorus from phosphate rock for phosphorus FRs, and antimony ore for the synergist. Who owns those feedstocks decides cost, and Chinese and Middle Eastern supply decides risk.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
Al Aluminium1 t hydrate is the product; about 0.65 t Al2O3 equivalentATHmost of ATH coststoichiometry
Br Bromineabout 0.6-0.85 t per t of brominated FR (indicative; DBDPE 82% Br)active halogendominant for BFRsbromine tile; stoichiometry
P Phosphate rocknot publishedphosphorus FRsnot publishedindicative
Sb Antimonytypically 1 part per 2-4 parts halogen FR (indicative)synergistlarge when antimony prices spikeantimony tile
NaCl Saltnot publishedhalogennot publishedindicative

Who is low-cost, and why

Dead Sea bromine (ICL, JBC) is the lowest-cost bromine; Chinese brine bromine is high-cost and closure-prone. ATH is cheapest from integrated alumina refineries.

Raw materials on the commodity table

Br BromineP Phosphate rockAl Aluminium

What it is made into

ProductNote
PU Polyurethanes (MDI, TDI, polyols)TCPP in insulation foam
EPX Epoxy resinsTBBPA in circuit-board laminates
PS Polystyrene and EPSpolymeric FR in EPS and XPS