Material Insights · Understanding the Material World

Polystyrene and EPS

Polystyrene and expandable polystyrene (EPS): the rigid and foamed plastics of food packs, appliance liners, insulation boards and protective packaging.

Pseudo-commodities · Commodity plastics · No. 51

  • Single chemical
  • Feedstock: Oil, gas or coal
  • about 15 Mt a year of PS and EPS (2024, indicative: styrene tile basis of 42% x 35 Mt styrene); roughly 8-9 Mt GPPS and HIPS and 6-7 Mt EPS (indicative split)
  • 3.0 t CO₂e per t
  • HS 390311, 390319
Pseudo-commodities · Commodity plastics · Foundation · Matter

Foamed polystyrene is about 98% air, which makes it a superb insulator and a bulky, hard-to-recycle waste.

Chart: Illustration: Polystyrene and EPS

Where it comes from

Chart: Map of where it comes from

Styrene is polymerised in bulk for clear GPPS or rubber-toughened HIPS, or in water as beads soaked with pentane that later puff up into EPS foam.

Three things to know
  1. About 42% of the world's roughly 35 Mt of styrene becomes polystyrene and EPS, around 15 Mt a year.
  2. At about 3 t CO2e per tonne, PS is among the most carbon-heavy commodity plastics.
  3. India banned thermocol decoration items and several single-use PS products in 2022.
The journey
  1. 1 Styrene0.79 t benzene, 0.28 t ethylene
  2. 2 Bulk polymerisingGPPS and HIPS at 110-180 C
  3. 3 EPS beadsSuspension beads soaked with 4-7% pentane
  4. 4 ConversionThermoformed, moulded or steam-expanded foam
  5. 5 End of lifeFood packs minutes, insulation decades
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