Material Insights · Understanding the Material World

Polystyrene and EPS: Characteristics

What makes EPS such a good insulator

What this tab covers The physical and chemical properties that set its grade, price and uses, with the commercial grades and the standards that define them.

PS is chosen for clarity (GPPS), impact strength (HIPS) or foam density and insulation (EPS). Melt flow, Vicat softening point, rubber content and residual monomer matter for moulders; for EPS, bead size, pentane content and flame retardancy matter.

Properties that matter commercially

PropertyValue / specificationWhy it mattersSource
Densitysolid PS about 1.04-1.05 g/cm3; EPS foam about 10-40 kg/m3 (indicative)EPS is about 98% air, which gives insulation and light weight but makes waste bulky.standard polymer data (indicative)
Thermal conductivity (EPS)about 0.031-0.038 W/m.K; graphite EPS lower (indicative)Sets insulation thickness needed.industry standard (indicative)
Vicat softening pointabout 90-105°C (indicative)Limits hot-food and appliance uses.industry standard (indicative)
Residual styrenetypically below about 500 ppm (indicative)Food-contact and odour limits.industry standard (indicative)
Carbon contentabout 92% by massAbout 3.4 t CO2 per t if incinerated, the highest of the commodity plastics.stoichiometric

Commercial grades

  • GPPS (clear packaging, cups, lab ware)
  • HIPS (fridge liners, housings, dairy cups)
  • EPS white (packaging)
  • EPS flame-retardant (insulation)
  • Graphite EPS (high-performance insulation)
  • XPS-grade GPPS
  • Recycled PS