Material Insights · Understanding the Material World

High-density polyethylene

High-density polyethylene: the stiff, chemical-resistant polyethylene used for bottles, crates, pipes and carry bags, and one of the easiest plastics to recycle.

Pseudo-commodities · Commodity plastics · No. 47

  • Single chemical
  • Feedstock: Oil, gas or coal
  • about 53 Mt a year (2024, indicative: about 12.2% x 430.9 Mt)
  • 1.9 t CO₂e per t
  • HS 390120
Pseudo-commodities · Commodity plastics · Foundation · Matter

The stiff plastic of milk jugs, crates and water pipes is also one of the easiest plastics to recycle.

Chart: Illustration: High-density polyethylene

Where it comes from

Chart: Map of where it comes from

Ethylene is polymerised at low pressure with Ziegler-Natta or chromium catalysts, so the chains stay nearly straight and pack tightly into a stiffer plastic than LDPE.

Three things to know
  1. About 53 Mt of HDPE was made in 2024, roughly 12% of the world's 431 Mt of plastics.
  2. Indian HDPE film import prices fell to $830 a tonne in December 2025, then climbed to $1,220-1,260 by August 2026 after Hormuz.
  3. Under India's EPR rules, rigid HDPE packaging must contain 30% recycled plastic from 2025-26 and 60% by 2028-29.
The journey
  1. 1 EthyleneAbout 1.0 t per tonne HDPE
  2. 2 Low pressureSlurry or gas-phase, 10-40 bar
  3. 3 Bimodal designTwo reactors in series for pipe grades
  4. 4 PelletsStabilisers, carbon black, 25 kg bags
  5. 5 ProductsBottles, crates, pipes lasting 50+ years
  6. 6 RecyclingRigid bottles widely collected
Covered in The chemical industry: what it makes and how it is organisedChemicalsThe fine and specialty chemicals business: how it really worksChemicalsBioplastics: PLA, PHA, bio-PE and starch blendsChemicals
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