Unsaturated polyester resins: Feedstocks
Why styrene and maleic anhydride set the cost
What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.UPR is about one-third styrene and two-thirds polyester made from anhydrides and glycols, so its cost tracks styrene, maleic anhydride and propylene glycol. Raw materials are most of the cost, plants are small batch units, and freight is expensive because resin is flammable and has a short shelf life. That is why UPR is made close to its users rather than in a few giant plants.
Inputs per tonne
| Input | Quantity per tonne | Role | Share of cost | Source |
|---|---|---|---|---|
| Oil Crude oil | about 0.30-0.40 t | reactive diluent and crosslinker | about 35% of raw-material cost (indicative) | styrene tile; indicative |
| Gas Natural gas | about 0.18 t (stoichiometric, 1:1:2 ortho) | unsaturation for crosslinking | maleic anhydride was 51.26% of 2025 raw-material revenue (Mordor) | Mordor via GII 2026; stoichiometry |
| Oil Crude oil | about 0.26 t (stoichiometric, 1:1:2 ortho) | saturated acid, stiffness | about 15-20% (indicative) | stoichiometry; indicative |
| Oil Crude oil | about 0.27 t (stoichiometric) | glycol backbone | about 20% (indicative); PG CAGR 5.70% (Mordor) | PO and MEG tiles; Mordor |
| Co Cobalt | about 0.1-0.5% cobalt octoate solution and 1-2% MEKP (indicative) | cure system | outside resin cost | indicative |
| Qz Silica sand | about 0.3-2 t per t resin in the composite (indicative) | reinforcement and filler, not part of the resin | outside resin cost | indicative |
Who is low-cost, and why
Large Chinese producers with cheap local styrene and anhydrides are lowest cost. Indian and Southeast Asian makers buy imported styrene and PG at CFR parity. Freight and shelf life limit how far resin can travel, so regional producers survive.
Raw materials on the commodity table
Oil Crude oilWhat it is made into
| Product | Note |
|---|---|
| Pnt Paints and coatings | gelcoats, putties and some wood coatings (small) |