Material Insights · Understanding the Material World

Lithium: Extraction

Desert brine ponds versus hard-rock mines

What this tab covers How it is mined, drilled or grown, and processed into a tradeable form: the main methods compared, their unit economics, by-products, and the companies that do this work globally and in India.

Lithium comes from two main sources. In the salt flats of Chile, Argentina and Bolivia, brine is pumped into kilometre-scale evaporation ponds; SQM first pumped Atacama brine for potash, with lithium as a by-product (Conway, pdf p. 287). In Australia, Zimbabwe, Brazil and China, hard-rock spodumene is blasted, crushed and concentrated to about 6% lithium oxide. Brine quality varies: Uyuni has under half Atacama's lithium per litre and over three times the magnesium (Conway, pdf p. 293). Hard-rock lithium carries much higher emissions and water use than Chilean brine. Clays and geothermal brines are under development in the US.

Lithium reaches the market by two main routes. In the 'lithium triangle' of Chile, Argentina and Bolivia, salty brine under salt flats is pumped into ponds and the sun concentrates it over a year or more before a chemical plant turns it into carbonate. In Australia, Zimbabwe, Brazil, Mali and Canada, hard-rock spodumene is mined and concentrated to about 6% lithium oxide, then shipped, mostly to China, for conversion into carbonate or hydroxide. China also mines lepidolite and its own brines at higher cost. New methods, direct lithium extraction from brine and clays, are being built out, and recycling is starting.

Methods compared

MethodShare of supplyTypical scaleRecovery / efficiencyBy-productsUnit cost
Hard-rock spodumene mining + concentration (SC6) + conversionabout half of 2025 world mine output excluding the US (Australia, Zimbabwe, Brazil, Mali, Canada, Portugal: about 147,000 of 290,000 t Li, USGS), plus part of China'sPLS (Pilgangoora) produced 754,600 t of concentrate in FY2025n/a tantalum, sometimes feldspar and micaindicative (2023): Australian spodumene production cost $364-1,033/t concentrate; full cost to carbonate via conversion in China CNY 70,000-103,000/t (Mysteel, July 2023). Spodumene SC6 FOB Australia was about $800/t in Jan 2025 and $970/t in Nov 2025 (USGS)
Continental brine evaporation (salars of Chile and Argentina)about 27% of 2025 mine output (Chile 56,000 t and Argentina 23,000 t Li), plus Chinese brinesSQM produced about 234,000 t LCE in 2025 from Chile and China; Rio Tinto 57 kt LCE from Argentina and other sitesn/a potash, iodine (SQM), boronindicative (2023): South American brine production cost about $3,330-4,700/t LCE; Asian brine CNY 30,000-50,000/t (Mysteel, July 2023)
Lepidolite and other Chinese hard rockpart of China's 62,000 t Li (21%) in 2025; split by ore type not published by USGSn/a n/a tantalum, niobium, rubidium, caesium, feldsparindicative (2023): full cost CNY 80,000-130,000/t LCE (Mysteel, July 2023)
Direct lithium extraction (DLE) from brines and clayssmall share of 2025 supply; not separately reported by USGSRio Tinto guides 61-64 kt LCE in 2026 across all its lithium operations (brine and DLE combined)n/a n/a n/a

How each method works

Hard-rock spodumene mining + concentration (SC6) + conversion

Pegmatite is mined by open pit, crushed and upgraded by dense-media separation and flotation to SC6 concentrate. Concentrate is shipped to converters, mostly in China, which roast it, leach with sulphuric acid and precipitate carbonate or hydroxide.

Fast to build and ramp, but costlier, more energy- and emission-intensive, and dependent on Chinese conversion.

USGS MCS 2026; Australian Mining (PLS FY2025 results); Mysteel 2023 Continental brine evaporation (salars of Chile and Argentina)

Brine is pumped from beneath salt flats into a series of ponds where solar evaporation over many months precipitates halite and potash, concentrating lithium. The concentrate is trucked to a plant that removes magnesium and boron and precipitates lithium carbonate.

Lowest cost and lower emissions, but slow to expand, water-use disputes with communities, and royalty and state-partnership terms in Chile.

USGS MCS 2026; SQM Q4 2025 earnings call (Yahoo Finance); Rio Tinto Q4 2025 operations review (SEC 6-K); Mysteel 2023 Lepidolite and other Chinese hard rock

Lithium-bearing mica (lepidolite) in Jiangxi is mined and treated with sulphate or chloride roasting and leaching. Grades are low, so large volumes of tailings result, and the route is the marginal, highest-cost supply that switches off first in price slumps.

Domestic Chinese supply that responds fast to price, but high cost and environmental scrutiny.

USGS MCS 2026; Mysteel 2023 Direct lithium extraction (DLE) from brines and clays

Adsorbents, ion-exchange resins or membranes pull lithium straight from brine, which is then reinjected, cutting the pond stage from months to hours. Rio Tinto's Fenix operation in Argentina uses a selective adsorption process; clay projects in Nevada and Mexico use acid leaching.

Higher recovery and smaller footprint, but each brine needs its own chemistry and capex is high; S&P Global (Sept 2025) flags technology and quality risks in the next project wave.

Rio Tinto Q4 2025 operations review; S&P Global Market Intelligence, Sept 2025; USGS MCS 2026 Unit economics are indicative ranges from the sources named; costs vary widely by deposit, region and year.

By-product supply

Lithium is mostly a main product, but the brine route ties it to potash: SQM began pumping Atacama brine for potash with lithium as a by-product (Conway, Material World), and potash, iodine and boron still share the same ponds. Hard-rock lithium is mined for its own sake, so supply responds to price, though with a lag of several years for new mines and converters.

Share produced as a by-product

About 55% of primary supply comes as a by-product of potash/salt brines (Nassar, Graedel & Harper 2015, approximate).

Who does it: global

CompanyCountryActivityVolumeYearSource
SQMChilebrine mining and chemicals (Atacama), China conversion234 kt LCE (production) 2025SQM Q4 2025 earnings call, via Yahoo Finance
Ganfeng LithiumChinamining (Argentina, Mali, China), conversion, batteries182 kt LCE (production; sales 184.8 kt) 2025Asian Metal, 2026
AlbemarleUSbrine (Chile, US), spodumene (Greenbushes stake, Wodgina), conversion2.71 US$ bn Energy Storage net sales (volume in kt LCE not stated in release) 2025Albemarle Q4 and full-year 2025 results
Rio Tinto (incl. former Arcadium Lithium)UK/Australiabrine and DLE (Argentina), hydroxide (US)57 kt LCE (production) 2025Rio Tinto Q4 2025 operations review (SEC Form 6-K)
PLS (Pilbara Minerals)Australiaspodumene mining (Pilgangoora)755 kt spodumene concentrate (production) FY2025 (to June)Australian Mining, Aug 2025
Tianqi Lithium Production volume not verified from a company report, so left blank. ChinaGreenbushes stake, conversion, SQM shareholdernot published n/a

Who does it: India

CompanyCountryActivityVolumeYearSource
KABIL (Khanij Bidesh India Ltd)Indiaoverseas exploration: five lithium brine blocks in Catamarca, Argentina15,703 hectares under exploration (no production yet) agreement Jan 2024EVreporter, 16 Jan 2024; Energetica India
Ola Electric (Ola Cell Technologies)Indialithium-ion cell manufacture (4680 'Bharat' cell), Krishnagiri6 GWh installed cell capacity; plans 20 GWh May 2026DSIJ, Ola Electric Q4 FY26 results
Agratas (Tata Group)Indiacell gigafactory, Sanand, Gujarat (under construction)20 GWh first-phase capacity; production expected 2027 2026pv magazine India, 2 Apr 2026
Reliance IndustriesIndiabattery gigafactory, Jamnagar (planned start 2026)40 GWh initial annual capacity, scaling to 100 GWh announced Aug 2025pv magazine India, 1 Sep 2025
Amara Raja Energy & MobilityIndiacell manufacture, Telangana2 GWh first commercial cell plant (due 2027); 60 MWh qualification plant commissioned July 2026 2026GreenTechLead, 2026

India mines no lithium and has no commercial conversion plant, so all lithium arrives inside imported cells or as small chemical imports (India took 0.9% of world lithium hydroxide imports by value in 2024, UN Comtrade). GSI reported 5.9 Mt of inferred lithium ore resources at Salal-Haimana in Reasi, Jammu and Kashmir, in 2023, but two auction attempts drew no bids (Tribune, March 2025) and GSI's G2 exploration was due by January 2026. Under the ACC PLI scheme 40 GWh of the 50 GWh target had been awarded by end-2025, but installed capacity was only about 2.5% of that (GreenTechLead 2026).