Material Insights · Understanding the Material World

Palladium: Emissions

Why recycled palladium has a tiny fraction of the footprint

What this tab covers The greenhouse-gas footprint of the commodity at a global level, split by lifecycle phase: extraction (or farming), refining and processing, movement, usage, and recycling or end of life. Intensities are per unit of product; the global total combines intensity with world output. Also covers other environmental impacts and the main levers to cut emissions. Emission intensity 28k t CO2e per t range 15,937-18,179 in IPA's 2030 scenarios; 497 for recycled palladium · cradle-to-gate, primary production in Russia, South Africa, Zimbabwe and the US, 2022 production year Global emissions per year 5.30 Mt CO2e per year 2025 · 190 t mine output x 28,094 t CO2e/t (indicative)

Per t of primary refined palladium; cradle-to-gate. Intensity: IPA, Life Cycle Assessment of PGMs, 2022 production year, executive summary (Apr 2025). Global total: USGS MCS 2026; IPA, Life Cycle Assessment of PGMs, 2022 production year, executive summary (Apr 2025).

Footprint by lifecycle phase

PhaseIntensityShareMain sources of emissionsNotesSource
Extractionlarge share; IPA gives no stage split–underground mining at Norilsk and the Bushveld; diesel; ventilation and cooling on coal-heavy gridsRussian nickel-copper ore carries more palladium per tonne than Bushveld ore, which helps explain palladium's lower average than platinum.IPA, Life Cycle Assessment of PGMs, 2022 production year, executive summary (Apr 2025)
Refining / processinglarge share: flotation, smelting to matte, base- and precious-metal refining–furnace power, reagents and SO2 handlingPalladium has the highest acidification potential of the PGMs (4,507 mol H+ eq per kg), reflecting Norilsk smelter SO2.IPA, Life Cycle Assessment of PGMs, 2022 production year, executive summary (Apr 2025)
Movementnegligible: about 6 t CO2e/t by air (indicative calculation)–air freight of refined metalWell under 0.1% of the total.Indicative calculation using DEFRA freight factors
Usagenone directly; catalysts avoid pollutants–autocatalysts in petrol and hybrid carsA catalyst's embedded emissions are tiny next to the tailpipe pollution it removes.Not applicable
Recycling / end of life497 t CO2e/t, about 98% lower than primary–decanning and smelting spent autocatalysts, then refiningRecycling supplied 32% of 2025 supply; EU end-of-life recycling input rate is 12%.IPA, Life Cycle Assessment of PGMs, 2022 production year, executive summary (Apr 2025); Johnson Matthey 2026; EU CRM 2023

Other environmental impacts

Norilsk has been one of the world's largest point sources of SO2, and a 2020 diesel spill there released about 21,000 t of fuel (Nornickel, indicative). Blue water use is about 244,000 kg per kg of primary palladium (IPA).

Levers to cut emissions

  • Sulphur capture at Norilsk (Nornickel's Sulphur Programme) and at Bushveld smelters
  • Renewable power for South African mines; IPA's 2030 scenarios cut GWP by up to 61%
  • More recycling: recycled palladium emits about 497 t CO2e/t versus 28,094 primary
  • Catalyst thrifting and switching some loading to platinum where that lowers total metal use

India

India mines no palladium and imports refined metal and finished catalysts. BS-VI norms raised PGM loadings in Indian vehicles, so domestic demand carries Russian and South African embedded emissions.

Emission figures are indicative global averages from the life-cycle studies named; actual footprints vary widely by site, energy mix and method.