Material Insights · Understanding the Material World

Vanadium

A pinch of vanadium makes steel far stronger; most of it is a by-product of iron ore smelted in China and Russia.

Steel & alloying · No. 17

  • EU critical 2023
  • US critical 2025
  • India critical 2023
  • HHI 5,127 · highly concentrated
Steel & alloying · Foundation · Matter

Henry Ford sold the Model T on its vanadium steel, and a pinch of the same metal still strengthens today's rebar.

Chart: Illustration: Vanadium

Where it comes from

Chart: Map of where it comes from

Vanadium is common but thinly spread, under 2% of its host rocks. Most is recovered from the slag when vanadium-bearing iron ore is smelted.

Three things to know
  1. Only 0.05-0.15% vanadium in steel refines its grain enough to cut the steel needed in rebar and beams.
  2. About 85% of vanadium is a by-product, mostly of smelting iron ore in China and Russia.
  3. US vanadium comes entirely from ash, residues and spent catalysts, and rose from 3,200 tonnes in 2021 to about 7,500 in 2025.
The journey
  1. 1 Titanomagnetite oreIron ore carrying a little vanadium
  2. 2 IronmakingVanadium concentrates into the slag
  3. 3 PentoxideSlag roasted and leached to V2O5
  4. 4 AlloysFerrovanadium or vanadium-aluminium master alloy
  5. 5 End usesStrong steel, titanium alloys, flow batteries
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