Material Insights · Understanding the Material World

PHA bioplastics: Feedstocks

Why low yields make the feedstock bill so painful

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

PHA can be made from almost any carbon, but yields are low, so feedstock is a big share of cost: about 2-3 t of sugar or 1-1.5 t of vegetable oil per t of PHA (indicative). Cheap oils, sugar or wastes, high-productivity fermentation and efficient extraction decide who survives. Vegetable oils at roughly $900-1,800/t (soybean oil $912-1,781/t, 2024-2026, World Bank via soybeans tile) make the feedstock alone about $1-2 per kg of PHA, more than fossil PE costs in total.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
Rs Rapeseedabout 1-1.5 t per t PHA (indicative)carbon source for oil-fed PHAlarge (indicative)indicative; rapeseed tile
Su Sugarabout 2-3 t per t PHA (indicative)carbon source for sugar-fed PHAlarge (indicative)indicative; sugar tile
PO Palm oilabout 1-1.5 t per t PHA (indicative)alternative oil feedlargeindicative
Solvents and energy for extractionnot publishedrecovery of PHA from cellssignificant (indicative)indicative

Who is low-cost, and why

No producer has shown a cost near PLA. Lowest costs are expected at large oil- or sugar-fed plants with high cell PHA content and solvent-free recovery (indicative).

Raw materials on the commodity table

Rs RapeseedSu Sugar

What it is made into

ProductNote
PLA Lactic acid and PLAPHA is blended with PLA to toughen it and speed biodegradation