Material Insights · Understanding the Material World

Plasticisers: Feedstocks

Why the alcohol price decides what a plasticiser costs

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

A plasticiser is about two-thirds alcohol and one-third acid by weight, so the price of 2-ethylhexanol (from propylene and syngas) or isononanol (from butenes) sets most of the cost. The anhydride comes from o-xylene or p-xylene. Integrated oxo-alcohol producers set the floor.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
2-Ethylhexanol (or isononanol)0.67 t 2-EH per t DOP or DOTP; 0.69 t INA per t DINP (stoichiometry)alcoholabout 55-65% (indicative)stoichiometry; indicative
Phthalic anhydride (from o-xylene)0.38 t per t DOP (stoichiometry)acidabout 25-30% (indicative)stoichiometry; indicative
PTA (for DOTP)0.43 t per t DOTP (stoichiometry)acidabout 25-30% (indicative)stoichiometry
Oil Crude oilindirectultimate carbon sourceindirectchem_master feeds
Gas Natural gasnot publishedesterification heatsmallindicative

Who is low-cost, and why

Producers with their own oxo-alcohols and anhydride (BASF, ExxonMobil, Evonik Oxeno, Korean and Chinese majors) are lowest cost; non-integrated esterifiers such as many Indian plants buy 2-EH and live on a thin conversion margin.

Raw materials on the commodity table

Oil Crude oil

What it is made into

ProductNote
PVC PVCflexible PVC takes 80-90% of plasticisers
Adh Adhesives and sealantsplasticisers in sealants and adhesives