Material Insights · Understanding the Material World

Polyethylene (LDPE, LLDPE): Production

A capacity wave that will outrun demand for years

What this tab covers Who makes it and how much: world capacity and output, utilisation, the top producing countries and companies globally and in India, concentration, new capacity coming, and each region's position.
MeasureFigureDetailSource
World capacityabout 75-80 Mt/yr of LDPE plus LLDPE within total PE capacity of about 145-150 Mt/yr (2025, indicative: output at 77% utilisation)indicative (basis: Argus Feb 2026 operating rate; Plastics Europe output)
World outputabout 60 Mt in 2024 (indicative: 14% of 430.9 Mt)Plastics Europe via Chemical Week, Oct 2025; share indicative
Capacity utilisationglobal PE operating rate 77% in 2025, down from the mid-80s in 2021; forecast to bottom at 74% (PE and PP) in 2027-28Southeast Asian PE plants ran at about 62% and are expected to stay below 70% through 2028. North American plants ran at about 87% because they export over 55% of output (Argus, Sep 2025).Argus, Feb 2026; Argus Polyethylene Outlook, Sep 2025
Concentrationtop country (China) about 25%, top 3 about 50% of PE capacity (indicative); top 5 companies about 30% (indicative)Ownership is fragmented; Dow, ExxonMobil, SABIC, LyondellBasell and Sinopec are the largest. Licensed technology is concentrated: Univation (Unipol), LyondellBasell, Dow, ExxonMobil and INEOS license most new lines.indicative
New capacityabout 23 Mt of new PE capacity in a second wave in 2027-28, after 21 Mt in the past five years (Argus, Feb 2026)China expects about 10 Mt of PE and PP in 2027-28; the Middle East about 4 Mt across the UAE, Qatar and Saudi Arabia; the US two 1 Mt HDPE plants. Very little new LDPE is planned outside Chinese EVA-type units (Argus Sep 2025). Europe rationalised about 780 kt of PE. India's next PE units sit in HPCL's Rajasthan refinery-petrochemical complex and planned crackers at BPCL Bina (indicative).Argus, Feb 2026; Argus Polyethylene Outlook, Sep 2025; India projects indicative

Top producing countries

China 25% · added about 11 Mt of PE capacity in 2021-2025 (Argus) United States 19% · exports over 55% of its PE output (Argus) Saudi Arabia 8% · SABIC and affiliates, ethane-based South Korea 5% · plans to cut up to 25% of cracker capacity (Argus) India 4% · about 5-6 Mt/yr of PE capacity, all grades (indicative) UAE 3% · Borouge Ruwais complex (indicative) indicative share (basis: ethylene capacity shares); Argus Feb 2026; indicative share; Argus Sep 2025; indicative; indicative; Argus Feb 2026; indicative (basis: ethylene tile, about 9 Mt ethylene capacity)

Largest producers: global

CompanyCountryVolumeYearSource
Dow largest PE producer and solution-LLDPE leader (indicative) USnot published 2025Dow 10-K
ExxonMobil metallocene LLDPE (Exceed) leader; Baytown advanced recycling above 113 kt/yr (Polimerica, Feb 2026) USnot published 2025company disclosures
SABIC not published here; large LLDPE exporter to India Saudi Arabianot published 2025SABIC annual report
LyondellBasell LDPE and LLDPE in US and Europe; refocusing on US (S&P Global 2025) Netherlands/USnot published 2025company disclosures
Sinopec largest Chinese PE producer (indicative) Chinanot published 2025Sinopec annual report
Borouge (ADNOC/Borealis) Ruwais; Borstar LLDPE; large supplier to India and China (indicative) UAEnot published 2025company disclosures
INEOS first new European cracker in decades UK1.4 Mt/yr ethylene (Project ONE, Antwerp) 2026-2027ethylene tile (Argus Aug 2025)

Largest producers: India

CompanyCountryVolumeYearSource
Reliance Industries largest Indian producer; publishes the domestic list price others follow Indianot published 2025Reliance annual report
Indian Oil Corporation Panipat naphtha cracker with LLDPE/HDPE swing units (indicative) Indianot published 2025IOCL
GAIL Pata gas-based cracker, LLDPE and HDPE (indicative) Indianot published 2025GAIL
HPCL-Mittal Energy (HMEL) Bathinda dual-feed cracker (indicative) Indianot published 2025HMEL
ONGC Petro additions (OPaL) Dahej dual-feed cracker; LLDPE/HDPE swing (indicative) Indianot published 2025OPaL

India makes about 5-6 Mt/yr of PE of all grades (indicative) and imports roughly one-fifth of its PE and PP consumption (CareEdge via Indian Chemical News, Dec 2025). India's PE demand is about 6-7 Mt a year (indicative). The BIS quality-control order on PE, imposed in Jan 2024, was rescinded in Nov 2025.

Position by region

RegionPosition
USEthane-based and export-led: over 55% of US PE output is exported, rising to about 60% (Argus 2025). Exposed to Chinese and Southeast Asian tariffs.
EUNaphtha-based, energy costs about 4x US (Argus 2025); about 780 kt of PE capacity rationalised and 6.4 Mt of ethylene under review or closed. Imports from the US and Middle East fill the gap.
IndiaShort of PE; imports about one-fifth of PE and PP needs, much of it from the Gulf through Hormuz. Domestic prices follow import parity.
ChinaMoving towards self-sufficiency after adding about 11 Mt of PE in five years; still the largest importer. Coal-to-olefin plants make some PE at high CO2.
JapanSmall, ageing naphtha crackers; tentative closures planned for 2027-30 (Argus 2026).
Middle EastLow-cost ethane-based exporter supplying close to 25% of world PE and PP exports (S&P Global 2026); the 2026 Hormuz disruption cut supply to India, China and Africa.