Material Insights · Understanding the Material World

Polyethylene (LDPE, LLDPE): Feedstocks

Why US and Gulf ethane plants sit on top

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

LDPE and LLDPE are about 99% ethylene by mass, with 7-10% comonomer in LLDPE. Ethylene is 70-90% of cash cost, so PE competitiveness is ethylene competitiveness: US and Gulf ethane crackers win, Chinese coal and integrated refinery crackers sit mid-curve, and naphtha crackers in Europe, Japan and Korea are highest cost.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
Gas Natural gasabout 1.01-1.02 t ethylene per t PE; about 1.25 t ethane per t ethylene (ethylene tile)monomer in US, Middle East and gas-based Indian crackers (GAIL Pata)about 70-80% of cash cost (indicative)ethylene tile; indicative
Oil Crude oilabout 1.02 t ethylene per t PE; about 3.3 t naphtha per t ethylene with co-products (ethylene tile)monomer in Europe, Japan, Korea, most of China and Indiaabout 80-90% of cash cost (indicative)ethylene tile; indicative
Comonomers (butene-1, hexene-1, octene-1)about 0.07-0.10 t per t LLDPE (indicative)short-chain branches for toughness; hexene and octene command premiumsabout 8-12% for LLDPE (indicative)indicative
Electricityabout 0.8-1.1 MWh per t LDPE; about 0.4-0.5 MWh per t gas-phase LLDPE (indicative)compression and extrusionabout 5-10% (indicative)indicative
Ti Titaniumunder 0.1 kg per t of polymer (indicative)LLDPE polymerisation catalystsabout 1-3% (indicative)indicative

Who is low-cost, and why

US integrated ethane-to-PE margins averaged about $580/t in early 2026 against a historic $830/t (Argus via ethylene tile), so US and Gulf producers stay profitable through the trough. Asian naphtha-based producers lost money on ethylene in 2023-2025, and non-integrated PE makers that buy ethylene were squeezed hardest in the 2026 Hormuz spike, when CFR NE Asia ethylene ($1,445-1,455/t on 8 Apr 2026) was above Far East Asia LLDPE film ($1,150-1,200/t on 15 Apr 2026) (Polymerupdate).

Raw materials on the commodity table

Gas Natural gasOil Crude oil

What it is made into

ProductNote
bPE Bio-based polyethylene and MEGsame polymer made from sugarcane ethanol