Material Insights · Understanding the Material World

Styrene: Feedstocks

Why benzene sets almost the whole cost

What this tab covers What it is made from and what it feeds: the raw materials and energy per tonne with their share of cost (linked to the commodity table), who is low-cost and why, and the chemicals made from it.

Styrene is made from benzene and ethylene, so it inherits both naphtha and ethane economics. Feedstock is about 85-90% of cash cost. Producers with captive benzene and cheap ethylene, such as Gulf ethane crackers and integrated Chinese complexes, sit at the bottom of the cost curve.

Inputs per tonne

InputQuantity per tonneRoleShare of costSource
Benzeneabout 0.79 t (indicative)aromatic ringabout 65-70% of cash cost (indicative)indicative
Ethyleneabout 0.28 t (indicative)vinyl groupabout 20% (indicative)indicative
Oil Crude oilindirectultimate feedincluded aboveindicative
Gas Natural gasindirect; dehydrogenation steam about 2-3 t per t styrene (indicative)ethylene feed and energyenergy about 5-10% (indicative)indicative

Who is low-cost, and why

Middle East plants with ethane-based ethylene and integrated Chinese megacomplexes are lowest cost. US producers are mid-curve with cheap ethylene but must buy benzene. European naphtha-based producers sit at the top and have been closing.

Raw materials on the commodity table

Oil Crude oilGas Natural gas

What it is made into

ProductNote
PS Polystyrene and EPSabout 42% of styrene
ABS ABSabout 22% with SAN
SBR Styrene-butadiene rubbertyres
UPR Unsaturated polyester resinsreactive diluent