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Hydrogen and hydrogen carriers: Unit economics

Pipes are cheap, ships are dear: the cost of a kilogram moved

What this tab covers What it costs to move a unit of energy this way: capital and operating costs, tariffs, utilisation and how it compares with the alternatives.

Pipelines are by far the cheapest way to move large volumes of hydrogen over land; trucking it to filling stations and shipping it by sea each cost several dollars per kg, which can rival the cost of making it.

Key costs

MeasureValueNote
Pipeline transport, 1,000 km0.11 to 0.21 EUR/kg H211European backbone average estimate, 2021 basis
European backbone investment43 to 81 billion for about 39,700 km (about 1.1 to 2.0 million per km, calculated) EUR1169% repurposed, 2040 vision, 2021 estimate
German core network capital cost18.9 billion for 9,040 km (about 2.1 million per km, calculated) EUR960% repurposed, 2024 approval
Northern China trunk line1.9 billion for over 1,000 km (under 1.9 million per km, calculated) USD102025
Tube trailer delivery plus dispensing8.17 to 9.46 USD/kg H220US urban stations of 1,000 and 450 kg per day, 2016 dollars (DOE record 2020)
Shipping pure hydrogenAt least 2 USD/kg H21Including liquefaction or reconversion, 2026
Ammonia or LOHC chain, 10,000 km2.5 to 4.5 in 2030; 0.7 to 1.6 by 2050 USD/kg H23Excludes production

Where the money goes

ItemShare or amount
Repurposing versus new pipeRepurposing cuts investment by 65 to 94%3
Conversion and reconversion in shipping chainsLargest energy cost: over 10 kWh per kg H21

For comparison, the 45V credit is worth up to USD 3.185 per kg, so a USD 2 per kg shipping cost would absorb nearly two thirds of a generous subsidy (calculated). This is why many export projects plan to ship ammonia or ammonia products and use them without cracking.

Pipeline economics depend on utilisation: a half-empty pipe still has to repay its capital. The German network uses regulated tariffs to spread early costs over later users.

Sources

  1. Global Hydrogen Review 2026: Trade and infrastructure IEA, 2026
  2. Global hydrogen trade to meet the 1.5C climate goal: Part II, Technology review of hydrogen carriers IRENA, 2022
  3. Bundesnetzagentur approves hydrogen core network Bundesnetzagentur, 2024
  4. World's longest: construction begins on USD 1.9bn, 1,000km-plus hydrogen pipeline network in northern China Hydrogen Insight, 2025
  5. Extending the European Hydrogen Backbone (Jens, Wang, van der Leun, Peters and Buseman, with Guidehouse) European Hydrogen Backbone initiative, 2021
  6. Hydrogen Delivery and Dispensing Cost (DOE Hydrogen Program Record 20007) US Department of Energy Hydrogen Program, 2020