Material Insights · Understanding the Material World

Renewable diesel and SAF: Emissions

Waste fat versus palm: a fourfold difference in footprint

What this tab covers The greenhouse-gas footprint per tonne, split by lifecycle phase (feedstock, production, movement, use, end of life), the global total, other environmental impacts, levers and low-carbon routes, India's position, and where the investment opportunity lies. Emission intensity 1.40 t CO2e per t range about 0.6-0.7 (UCO, 14-16 g/MJ) to 3.2 (palm oil from open-pond mills, 73 g/MJ) excluding ILUC; California average renewable diesel 37 g/MJ (about 1.6 t/t) · indicative world average of about 32 g CO2e/MJ for a waste-heavy feedstock mix; fossil diesel comparator 94 g/MJ (about 4.1 t per t of HVO energy-equivalent), jet baseline 89 g/MJ under CORSIA (indicative) Global emissions per year 25.0 Mt CO2e per year 2025 · 1.4 t/t x about 17.5 Mt (indicative); displaces about 48 Mt CO2e of fossil diesel and jet (derived: (94-32) g/MJ x 0.77 EJ)

Per t of HVO or SAF, life cycle (per MJ x 44 GJ/t); combustion CO2 is biogenic. Intensity: RED II Annex V default values (Directive (EU) 2018/2001); CARB LCFS 2022 averages (CARB board presentation Sep 2023); ICAO CORSIA default values (indicative). Global total: derived (indicative).

Share of footprint by lifecycle phase

Feedstock 60% Production / process 30% Movement 8% Use 2%

Footprint by lifecycle phase

PhaseIntensityShareMain sources of emissionsNotesSource
Feedstockabout 0.8 t CO2e/t (rendering and UCO collection low; crop oils higher)60%farming emissions for soy and canola, rendering energy, collectionCORSIA adds ILUC of about 24.5 g/MJ for soybean HEFA (indicative)indicative
Production / processabout 0.4 t CO2e/t30%grey hydrogen (about 0.035-0.04 t H2 x 9-11 t CO2 per t H2), heat and powergreen or blue hydrogen and capture of process CO2 cut thisindicative
Movementabout 0.1 t CO2e/t8%long-haul shipping of fats and fuelindicative
Useabout 0.03 t CO2e/t non-CO2 gases2%combustionnon-CO2 contrail effects of aviation are not counted; SAF has fewer soot particlesindicative
End of lifenot applicable–fuel is burnednot applicablenot applicable

Other environmental impacts

Waste fat demand can pull virgin oils into fuel and encourages UCO fraud; palm-based residues raise deforestation concerns. Large hydrogen demand where it is made from gas.

Levers to cut emissions

  • Green or blue hydrogen for hydrotreating
  • Wider waste feedstocks: tall oil, POME oil, cover-crop oils (camelina, carinata)
  • CCS on hydrogen and process CO2
  • Non-lipid SAF routes (ATJ, FT, e-SAF) to break the fat ceiling

India

India's SAF footprint will depend on UCO and ATJ from ethanol; Indian Oil's co-processed SAF is certified internationally (Dec 2025). No national CI values are published.

Emission figures are indicative global averages from the life-cycle studies named; actual footprints vary widely by site, energy mix and method.

Low-carbon routes

RouteIntensityCost premiumStatusSource
UCO-based HEFA SAFabout 14 g CO2e/MJ (CORSIA default, indicative)about 2x fossil jet (IATA)Neste, World Energy, Indian Oil Panipat (30 kt)IATA press release No. 57, 9 Dec 2025; indicative
e-SAF (power-to-liquid)near zero with renewable power and biogenic or captured CO2 (indicative)up to 12x fossil jet (IATA)about 0.02 Mt capacity operating or under construction (IATA, Jun 2026)IATA Jun 2026; IATA press release No. 57, 9 Dec 2025
For a climate investor The India opportunity is SAF for the 2027-2030 mandate and for export: UCO-based HEFA and ethanol-to-jet, where India has surplus distillery capacity. What has to be true: offtake from OMCs and airlines at a premium, CORSIA or ReFuelEU certification and traceable feedstock. Builders include Indian Oil (Panipat) and technology licensors such as Praj and LanzaJet (indicative). Globally, the scarce asset is waste fat and low-carbon hydrogen.