Material Insights · Understanding the Material World

Plastic and rubber products: Follow one offering through the chain

Converters moulding resins and rubber into packaging, pipes, films, tyres and seals

Follow one offering through the chain

1 Example story · 6 steps · India

A car tyre made in India

Follow latex from a rubber tree and oil-derived black powder into a cured tyre, and on to recycling.

1 / 6 · Polymer and rubber feedstocks

Latex from smallholdings

62%of rubber use grown at home (calculated)

A car tyre relies on natural rubber, tapped as latex from trees grown on smallholdings in Kerala and, increasingly, the north-east, then dried into sheets or blocks. India produced 8.75 lakh tonnes in 2024-25 but consumed 14.10 lakh tonnes, so tyre makers import the balance; India uses about 9% of the world's natural rubber (2024).1,4

Constraint Supply gap: a 5.35 lakh tonne shortfall in 2024-25 (calculated) means about 38% of the natural rubber India uses must be imported. Rbr Natural rubberNH3 AmmoniaAcOH Acetic acidFng Fungicides
2 / 6 · Polymer and rubber feedstocks

Carbon black and synthetic rubber

900 ktPCBL carbon black capacity a year

Natural rubber is blended with oil-based styrene-butadiene and polybutadiene rubbers and reinforced with carbon black, which gives a tyre its colour and resistance to wear. PCBL, which calls itself India's largest carbon black maker, has 900,000 tonnes a year of capacity and runs 122 MW of co-generation on its process gases (2026).2,5

Constraint Oil link: carbon black feedstock and synthetic rubber come from crude, and ICRA expects the 2026 crude spike to squeeze FY2027 tyre margins. CB Carbon blackSBR Styrene-butadiene rubberBR Polybutadiene rubberRC Rubber chemicalsOil Crude oil
3 / 6 · Conversion into products

Mixed, built and cured

₹25k crtyre exports in FY25

Tyre makers such as MRF, Apollo and JK Tyre mix these compounds with sulphur and zinc oxide, build them around steel bead wire and nylon or polyester cord, and cure each green tyre under heat and pressure in a mould. The industry turns over about ₹1 lakh crore a year and exported ₹25,051 crore of tyres in FY25.3

Constraint Input costs: natural rubber, synthetic rubber and carbon black dominate raw materials, so rubber and crude prices move margins within quarters. Rbr Natural rubberSt SteelS SulfurZn ZincPA Nylon (PA6, PA66)Textiles and leatherMetal products
4 / 6 · Machinery and tooling

Presses and moulds as capital goods

7-10%tyre capex as share of revenue

Behind every tyre plant sit internal mixers, tyre-building machines, curing presses and engraved steel moulds, bought as capital goods and replaced as designs change. ICRA expects the tyre industry to keep capex at 7-10% of revenue in FY2027, sustaining orders for machine and mould makers even as margins tighten.5

Constraint Margins: the 2026 crude price spike threatens FY2027 tyre margins, which could slow discretionary machinery orders. St SteelCu CopperREE Rare earthsMachinery and equipmentMetal productsElectrical equipment
5 / 6 · Distribution and end of life

Fitted at the neighbourhood tyre shop

<5%imports' share of Indian tyre demand

Most car owners meet the chain at a dealer who sells and fits replacement tyres and aligns the wheels. ICRA expects replacement demand to grow 5-7% in FY2027, at least as fast as sales to carmakers at 4-6%, and imports are under 5% of Indian demand, so shelves hold mostly locally made brands.5

Constraint Imports fell 10% in FY2025 and 5% in 10M FY2026, so the replacement shelf depends on domestic makers' capacity and pricing. Rbr Natural rubberCB Carbon blackTransport and logistics
6 / 6 · Distribution and end of life

A worn tyre becomes the maker's problem

100%EPR target for tyre makers, 2024-25

Rules notified on 21 July 2022 made tyre makers responsible for their tyres' end of life: from 2024-25 they must buy recycling certificates equal to 100%, by weight, of the new tyres they made or imported two years earlier. Recyclers earn those certificates by turning scrap tyres into reclaimed rubber, crumb rubber, recovered carbon black or pyrolysis oil.6

Constraint Importing waste tyres for pyrolysis is now banned, so recyclers must compete for domestic scrap tyres to earn certificates. Rbr Natural rubberCB Carbon blackOil Crude oilWaste and recycling

What the chain shows

India makes tyres for the world but grows only about 62% of the natural rubber it uses (calculated); rubber and oil-derived inputs are the chokepoint.

Sources
  1. Lok Sabha unstarred question no. 2649: natural rubber production and consumption Ministry of Commerce and Industry, Lok Sabha, 2025
  2. Investor update Q1 FY27 PCBL Chemical Ltd, 2026
  3. India's tyre export rises 9% to Rs 25,051 crore in FY25 (ATMA) Outlook Business, 2025
  4. Natural rubber demand grows in 2024, signalling potential market recovery (ANRPC) European Rubber Journal, 2025
  5. Indian tyre industry: sharp spike in crude prices to exert pressure on margins in FY2027 ICRA, 2026
  6. FAQs on extended producer responsibility for waste tyres under the Hazardous and Other Wastes Amendment Rules, 2022 (G.S.R. 593(E), 21 July 2022; FAQ undated) Central Pollution Control Board, 2022

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