Material Insights · Understanding the Material World

Photoresists: Production route

How resist chemistry changes with every shorter wavelength

What this tab covers How it is made: the main production routes or, for product families, the main product types and technologies, compared on share of supply, inputs per tonne, plant scale, yield, co-products and unit cost.

Photoresists are formulated speciality chemicals, not single molecules, so the main types are defined by exposure wavelength and chemistry. Novolac-diazonaphthoquinone resists serve g-line and i-line; chemically amplified hydroxystyrene resists serve KrF; acrylate resists serve ArF dry and immersion; EUV uses chemically amplified or metal-oxide resists, with dry-deposited resists emerging. All are made in small batches under cleanroom conditions with long qualification.

Routes compared

RouteShare of supplyInputs per tonneTypical scaleYieldCo-productsUnit cost
g-line / i-line novolac resistsnot published (mature nodes, displays, packaging)novolac resin, DNQ, solvent (indicative)small batch plants (indicative)not publishednot publishedlowest-priced resists (indicative)
KrF chemically amplified resistsnot publishedhydroxystyrene polymers, PAGs, solvents (indicative)small batchnot publishednot publishednot published
ArF dry and immersion resistsArF immersion 31.92% of 2025 valuespecialty acrylic monomers, PAGs, solventssmall batchnot publishednot publishedhigh (indicative)
EUV resists (chemically amplified, metal-oxide, dry)not published; fastest-growing segment at 12.9% a yearorganometallic precursors, polymers, PAGs (indicative)small; JSR plans a Taiwan plant for TSMC (2026)not publishednot publishedhighest (indicative)

How each route works

g-line / i-line novolac resists

Cresol-formaldehyde novolac resin with a diazonaphthoquinone sensitiser dissolved in solvent; exposed areas become soluble in alkaline developer.

Robust and cheap; limited resolution.

Indicative KrF chemically amplified resists

Protected polyhydroxystyrene with a photoacid generator: light creates acid, which on baking removes protecting groups, so one photon triggers many reactions.

High sensitivity; key for 3D NAND; Chinese makers target local supply within five years (Xuzhou B&C).

TrendForce (Mar 2026); indicative ArF dry and immersion resists

Acrylate and methacrylate polymers transparent at 193 nm, with PAGs; immersion grades resist leaching into water and use topcoats or embedded barriers.

Workhorse for advanced nodes; dominated by Japanese suppliers.

Mordor via GII (2026) EUV resists (chemically amplified, metal-oxide, dry)

Chemically amplified EUV resists extend ArF chemistry; metal-oxide resists (tin-oxo clusters, from Inpria, owned by JSR) absorb EUV strongly; dry resists are deposited by vapour and developed in plasma (indicative).

Enables 3 nm and below; stochastic defects and dose remain challenges.

Mordor via GII (2026); TrendForce (May 2026) Unit economics are indicative ranges from the sources named; costs move with feedstock and energy prices, plant size and region.