Material Insights · Understanding the Material World

Gallium: Emissions

Why gallium's carbon number depends on accounting choices

Why gallium's carbon number depends on accounting choices What this tab covers The greenhouse-gas footprint of the commodity at a global level, split by lifecycle phase: extraction (or farming), refining and processing, movement, usage, and recycling or end of life. Intensities are per unit of product; the global total combines intensity with world output. Also covers other environmental impacts and the main levers to cut emissions. Emission intensity 205 t CO2e per t range not published; economic allocation of Bayer refinery burden dominates; mass allocation would give far lower values · cradle-to-gate, 2008 supply mix, economic allocation Global emissions per year 0.18 Mt CO2e per year 2025 · 205 t x about 900 t primary output (derived, indicative)

Per t of primary gallium metal, cradle-to-gate. Intensity: Nuss & Eckelman 2014, PLoS ONE (ecoinvent 2.2 data, economic allocation, 2008 supply mix; value read from Fig. 2, indicative). Global total: Derived from Nuss & Eckelman 2014 and USGS MCS 2026.

Footprint by lifecycle phase

PhaseIntensityShareMain sources of emissionsNotesSource
Extractionsmall allocated share of bauxite mining–bauxite mining at about 50 ppm GaGallium is not paid for at the mine, so it carries little mining burdenUSGS MCS 2026 (qualitative)
Refining / processingdominant: allocated share of Bayer refining heat and caustic soda, ion exchange, electrowinning; then zone refining to 6N-7N–coal-fired steam and power at Chinese alumina refineries; electricity for electrolysis and refiningChinese alumina refining relies heavily on coal, raising the allocated burden; refining to 7N adds energy-intensive stepsNuss & Eckelman 2014 (qualitative)
Movementnegligible per tonne–air and small-lot freightNot materialQualitative
Usageno direct emissions; enabling: GaN power chips cut conversion losses in chargers, data centres and EV inverters; LEDs cut lighting power–device efficiencyEnabling savings can be large but are not attributed hereQualitative
Recycling / end of lifemanufacturing scrap recycling is large (at least 40% of new scrap); end-of-life recycling under 1%–recovery from GaAs wafer offcuts, polishing sludge and epitaxy wasteRecycled gallium avoids the Bayer allocation but still needs high-purity refiningBRGM (2016); EU CRM 2023

Other environmental impacts

Arsenic handling in GaAs manufacturing and scrap recycling; red mud from the host alumina refining.

Levers to cut emissions

  • Install recovery circuits at refineries running on low-carbon power (Australia, Greece) rather than coal-heavy Chinese plants
  • Raise end-of-life recovery from LEDs and chips (now under 1%)
  • Improve epitaxy yield so less gallium becomes scrap
  • Electrify Bayer refinery steam (mechanical vapour recompression, electric boilers), which cuts the allocated burden

India

India produces no gallium and imports all it uses. NALCO's planned 10 t/yr unit at Damanjodi would draw on an alumina refinery supplied by coal-based power, so its footprint would likely sit near or above the Chinese-based average.

Emission figures are indicative global averages from the life-cycle studies named; actual footprints vary widely by site, energy mix and method.